Air Cooled Heat Exchangers

Overview

We design and manufacture high-performance extended surface heat exchangers for air and gas treatment, as well as for the heating, cooling and condensing of liquids and vapours.

Each unit is purpose-built, with carefully selected fin and tube materials and configurations to ensure maximum efficiency, reliability and consistent performance in its operating environment.

Our engineering team provides expert problem-solving, analysis and bespoke design solutions to meet individual customer requirements, supported by proven experience across complex thermal applications.

Our Headers

✔ Removable Cover Plate – Box formed by header frame and tube sheet; cover plate is bolted on for removal during cleaning or maintenance. Standard limit ~50 bar, higher is possible with designs.

✔ Welded Bonnet – Bonnet header is welded to the tube sheet, with process nozzles on the bonnet. No access to tubes or tube-to-tube sheet joints. Suitable up to ~100 bar.

✔ Plug Header – Fully welded box header with removable plugs opposite each tube for cleaning. Suitable for high-pressure applications up to ~250 bar.

Our Tubes

We provide a comprehensive range of tube types, tailored to meet the specific performance and operating requirements of each application, delivering optimal thermal performance, durability and cost effectiveness across all conditions.

✔ Basic Tubes                         ✔ KL- Finned Tubes                           

✔ L-Finned Tubes                  ✔ G-Embedded Finned Tubes  

✔ LL-Finned Tubes                ✔ Extruded Finned Tubes

 

Our Design

We design and manufacture all air-cooled heat exchangers in-house, fully customised to meet each project’s specifications and certified standards, including ASME VIII Div. 1, EN13445, PD5500 % API 661.

Our team uses industry-leading software to ensure optimal thermal performance, structural integrity, and long-term reliability:

✔ Aspen EDR – Thermal design

✔ PROBAD – Pressure parts design

✔ SolidWorks – 3D modelling and drafting

✔ Bentley STAAD.Pro – Structural design

✔ Bentley AutoPIPE – Pipe stress analysis

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